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ABB IRB 5500-22 Load 13KG Working area 2975mm

Brand: ABB
Load: 13KG
Working area: 2975mm
Robotics
IRB 5500 FlexPainter
A new way to spray externally
The IRB 5500 FlexPainter combines spray equipment in one for better coating quality. The robot
With its large working range, excellent acceleration and high spraying speed, it is a flexible and efficient solution for almost any application.
Saves paint
Thanks to its compact and lightweight design, key paint conditioning equipment such as the gear pump can be installed only 15 cm from the wrist, which significantly reduces paint and solvent losses during color changes.
In addition to the fully integrated process control (hardware and software), the IRB 5500FlexPainter also combines process equipment in one. The IRC5P controls the spraying process and the robot movements, which can significantly save spray material.
Based on IPS technology
The IPS system integrates a push-out function for further paint savings. The basic architecture of IPS combines process control with motion control, which simplifies system setup and enables real savings and improved processes.
Tailor-made for spraying
The standard solution robot process arm is equipped with up to 32* color change valves. In addition, two gear pumps driven by integrated servomotors, 64 pilot valves, atomizer control with dual shaping air and closed-loop regulation, closed-loop regulation of cup speed, and high-pressure control are fully integrated. The above solutions are applicable to both solvent-based and water-based paints, and more solutions can be provided on special request.
Fewer atomizers, more flow
ABB's high-flow RB1000 atomizer series is a supporting product designed specifically for the high acceleration/high-speed operation characteristics of the IRB 5500FlexPainter. The combination of the two is like adding wings to a tiger, reducing the number of robots in the spray room and achieving excellent operating performance and coating quality.
Modular spraying components
To achieve the process integration of the IRB 5500FlexPainter, ABB has developed a series of lightweight, compact and modular spraying components, including color change valves, two-component mixers, air and paint regulating valves and gear pumps. All components are designed for maximum flow.
Spraying robot control system
IRC5P is a modern control system tailored for spray workshops. The system, equipped with the Integrated Process System (IPS), the user-friendly, explosion-proof certified FlexPaint teach pendant and RobView 5, combines standardized features of spray equipment to meet specific needs. The system package includes standard applications for defining user interfaces, program editing, version control and more. RobView 5 can also be used as a part of a larger studio control HMI such as ABB FlexUI.

*Note
01 IRB 5500-22 Process Robot / Overhead Mount
02 IRB 5500-22 Process Robot / Floor Mount
03 IRB 5500-23 Process Robot / Cleaning Wall Rail


Version

Spraying version

Load

13KG

Work Area

2975mm

Number of axes

6-axis

Installation

Floor, inverted, wall mounted, tilted

Accuracy

0.15mm

Protection level

IP67 (IP54 on wrist) explosion-proof

Energy consumption

Comply with international standards

Main Applications

Spraying

Weight

Robot unit 600kg


Specification

Number of axes

6

Wrist load

13kg

Protection level

IP67 (IP54 for wrist)

Explosion-proof certification

Exi/Ex
P/Ex C for installation in Zone 1 and Zone 21 (Europe), Division 1, Class 1 & II hazardous areas.

Installation

Wall-mounted, floor-standing, inclined, inverted, clean wall-mounted rails

Electrical Connections

Supply voltage

200-600VAC, 3-phase, 50/60Hz

Power consumption

Comply with international standards

Physical parameters

Scale

 

Robot footprint

500mmx680mm

Robot Controller

1450mmx725mm x710mm

Weight

 

Robotic Cell

600kg

Robot Controller

180kg

Environmental parameters

Ambient temperature

 

Robotic Cell

0 to +40℃*

Robot Controller

+48°C (max)

Relative humidity

95%(highest)

*Recommended maximum ambient temperature<30°

 

Technical Information

PC Tools

 

RobView 5

Spraying station monitoring and operation (standard)

ShopFloor Editor

3D graphics offline path and process adjustment

RobotStudioPaint

Full 3D simulation and programming of spraying workstation

Interface

 

Backup

USB and Ethernet interfaces

I/O Board

Analog, switch, relay, 120VAC, encoder and process I/O board

Fieldbus support

Interbus-S, ProfiBus, Profinet,

CC Link, DeviceNet and Ethernet IP

Network

FTP/NFS over Ethernet

Performance

Static repeat positioning accuracy(mm)

Wrist working range

0.15

±140


Specification

 

IRB 5500-22

IRB 5500-22Floor-standing installation

IRB 5500-23 Clean Room Wall Mount Rail

Robot footprint(mm)

500x680

581x 718

500x680

Robot unit weight(kg)

600

610

600

Cart weight(kg)

Not applicable

Not applicable

330

Track system

Not applicable

Not applicable

For 1 rail mounted robot, 2-15m rails are available in 0.5m increments,
and for 2 rail mounted robots, 4-8m rails are available.
Longer rails are available upon request.

Anchor chain (mm)

Not applicable

Not applicable

250

Accuracy(mm)

0.15

0.15

Robot: 0.15 (TCPO) Trolley: 0,3 Track axis speed: 1,4 m/s

IRB 5500 Retractor

Axis movement

Working scope

Maximum axis speed

Axis 1

See the working range legend

100°/s

Axis 2

See the working range legend

100°/s

Axis 3

See the working range legend

100°/s

Axis 4 wrist

See the working range legend

465°/s

Axis 5 bending

See the working range legend

350°/s

Axis 6 flip

See the working range legend

535°/s

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